Explosion-proof Double-girder Hook Block

The explosion-proof double-girder hook block is a double-girder special hook block with explosion-proof performance, specially designed for dangerous environments with explosive gas or dust such as petroleum, chemical, coal mines and flour mills, adopting multiple explosion-proof measures such as explosion-proof motors, explosion-proof limits and anti-static materials to prevent sparks during operation from causing explosions. Covering capacities from 5t to 100t, with explosion-proof grade ExdIIBT4~ExdIICT4, 2~8 pulleys, 2~8 reeving ratio, reliable explosion-proof performance, strong load capacity, safety and durability, widely used in double-girder lifting equipment in flammable and explosive dangerous environments.

Rated Capacity
|
5t ~ 100t
Explosion-proof Grade
|
ExdIIBT4 ~ ExdIICT4
Number of Pulleys
|
2 ~ 8 pcs
Applicable Environment
|
Explosive gas/dust hazardous environment

    Introduction

    The explosion-proof double-girder hook block consists of explosion-proof hook, pulley set, pulley shaft, crossbeam, explosion-proof bearings, explosion-proof housing and anti-fall device, specially designed for flammable and explosive dangerous environments. The hook is forged from high-quality carbon steel or alloy steel, with surface specially treated to prevent friction sparks; pulleys are made of copper alloy or anti-static material, preventing friction between pulleys and wire rope from generating sparks; crossbeam adopts high-strength alloy steel, with strong load capacity; all electrical components (such as electric rotation, limit switches, etc.) adopt explosion-proof type, with explosion-proof grade ExdIIBT4~ExdIICT4, suitable for Zone 1, Zone 2 explosive gas environments and Zone 20, Zone 21, Zone 22 explosive dust environments. During operation, the wire rope passes through the pulley set, transmitting the lifting force to the hook through the reeving mechanism to achieve heavy object lifting; the double-girder hook block is connected to the explosion-proof crane trolley frame through the crossbeam, suitable for explosion-proof lifting equipment such as explosion-proof double-girder bridge cranes and explosion-proof double-girder gantry cranes. The hook is equipped with an anti-fall pawl to prevent accidental unhooking of slings; pulleys are equipped with anti-rope-off baffles to prevent wire rope 脱槽;all rotating parts adopt explosion-proof bearings and anti-static grease, preventing friction from generating static electricity and sparks. The explosion-proof double-girder hook block is widely used in dangerous environments with explosive gas or dust such as petrochemical plants, oil refineries, coal mines, flour mills, textile mills, ammunition depots and gas stations, serving as a safe special lifting device for heavy object lifting in flammable and explosive occasions.

    Application

    Our Advantage

    Multiple explosion-proof design with safety and reliability

    Adopts multiple explosion-proof measures such as explosion-proof hooks, copper alloy/anti-static pulleys, explosion-proof bearings, anti-static grease and explosion-proof electrical components, comprehensively preventing spark generation from three dimensions of mechanical friction, static electricity and electrical sparks, with explosion-proof grade ExdIIBT4~ExdIICT4, suitable for Zone 1, Zone 2 explosive gas environments and Zone 20~22 explosive dust environments, ensuring lifting safety in flammable and explosive dangerous environments, far superior to ordinary hook blocks.

    Double-girder special with strong load capacity

    Specially designed for explosion-proof double-girder bridge/gantry cranes, the crossbeam is rigidly connected to the trolley frame with uniform force and strong load capacity; pulley set reeving ratio 2~8, can amplify lifting force by 2~8 times, adapting to 5t~100t large-tonnage heavy object lifting; pulleys are made of copper alloy or anti-static material, with precision-machined rope grooves, good fit with wire rope, stable operation, wear-resistant and durable, suitable for 24-hour continuous heavy-load operation in dangerous environments.

    Anti-static and spark-free design

    Pulleys are made of copper alloy or anti-static nylon material, preventing friction between pulleys and wire rope from generating sparks; hook surface is specially treated to prevent collision with slings from generating sparks; all rotating parts adopt explosion-proof bearings and anti-static grease, preventing friction from generating static electricity; crossbeam and housing surfaces are sprayed with anti-static coating to prevent static electricity accumulation, fundamentally eliminating the risk of explosion caused by mechanical friction and static sparks.

    Explosion-proof electrical components with safety and compliance

    All electrical components (such as electric rotation motors, limit switches, junction boxes, etc.) adopt explosion-proof type, with explosion-proof grade ExdIIBT4~ExdIICT4, protection grade above IP65, complying with GB3836 electrical equipment for explosive atmospheres standard; cable entry devices adopt explosion-proof sealed glands to prevent explosive gas from entering the electrical cavity; all explosion-proof components are inspected and qualified by the National Explosion-proof Product Quality Supervision and Inspection Center, obtaining explosion-proof certificates, ensuring safe and compliant use in dangerous environments.

    Sturdy and durable structure with convenient maintenance

    The hook is integrally forged from high-quality carbon steel or alloy steel, normalized and tempered, with high tensile strength, good toughness and impact resistance; crossbeam adopts high-strength alloy steel, with strong load capacity; key components such as pulleys and bearings are all made of explosion-proof durable materials, normal service life over 8 years; the explosion-proof housing is equipped with a detachable inspection cover, allowing inspection of pulley, bearing and wire rope status without overall disassembly, convenient for maintenance, suitable for long-term continuous use in dangerous environments such as petroleum, chemical and coal mines.

    Specification

    Parameter5~10t16~32t50~100t
    Rated Capacity5/10t16/20/32t50/80/100t
    Explosion proof GradeExdIIBT4 ExdIICT4Same as leftSame as left
    Applicable ZoneZone 1 Zone 2 gas, Zone 20-22 dustSame as leftSame as left
    Number of Pulleys2 pcs4 pcs6-8 pcs
    Reeving Ratio246-8
    Wire Rope Dia11-14mm14-18mm18-24mm
    Pulley Dia250-350mm350-500mm500-710mm
    Hook Typesingle hooksingle hook double hookdouble hook
    Safety Factor≥4≥4≥4
    Hook Material20 steel 20CrMnTi anti spark surface treatmentSame as leftSame as left
    Pulley MaterialCopper alloy Anti static nylonSame as leftSame as left
    Crossbeam Material45 steel 40Cr anti static coatingSame as leftSame as left
    BearingExplosion proof bearing with anti static greaseSame as leftSame as left
    Protection GradeIP65IP65IP65
    Anti fall DeviceAnti drop pawl anti rope shedding baffleSame as leftSame as left
    Weight0.2-0.5t0.5-1.5t1.5-4t
    Applicable Crane5-20t Explosion proof Double girder Crane20-50t Explosion proof Double girder CraneAbove 50t Explosion proof Double girder Crane

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