Motor Fan Cover Electronic Overspeed Switch

The motor fan-cover electronic overspeed switch is an overspeed protection device integrated in the motor tail fan cover, real-time detecting motor fan blade speed via photoelectric or Hall sensors. When speed exceeds 115%~130% of rated value, it immediately outputs a power-off signal. The product directly replaces the original motor fan cover with easy installation and no mechanical modification, compatible with 0.5t~100t electric hoist hoisting motors, with response time ≤0.1s, serving as a dedicated safety protection device against hook slipping and overspeed.

Applicable Capacity
|
0.5t ~ 100t
Overspeed Trigger
|
±1cm
Overspeed Trigger
|
115% ~ 130% / rated speed
Response Time
|
≤0.1s
Installation
|
replace motor fan cover

    Introduction

    The motor fan-cover electronic overspeed switch integrates a speed detection sensor and electronic control unit inside the motor fan cover, with the same appearance as a 普通 fan cover, ready for use by direct replacement installation. The sensor is aligned with the motor tail fan blades, outputting a corresponding number of pulse signals per revolution; the control unit calculates real-time motor speed via pulse frequency and compares it with the set rated speed. When overspeed occurs due to brake failure or motor runaway, the control unit outputs a relay signal within 0.1s to cut off hoisting power with simultaneous audible and visual alarm. Adopting fully sealed structure with protection grade IP65, it is dust-proof and moisture-proof, adapting to harsh environments such as workshops and outdoors, widely compatible with various electric hoists and lifting motors, serving as an upgraded alternative to traditional centrifugal overspeed switches.

    Our Advantage

    Fan-cover integration for easy installation

    Product appearance matches standard motor fan cover, installation completed by directly replacing the original fan cover, no need to modify motor shaft, add couplings or drill holes, reducing installation time by 80% with extremely low renovation cost.

    Direct motor speed detection with fast response

    Sensor directly detects motor fan blade speed, strictly synchronized with hoisting mechanism speed, no intermediate transmission error; response time ≤0.1s upon overspeed, triggering protection at early stage of hook slipping, with safety far superior to drum-end detection.

    Non-contact detection with long service life

    Using photoelectric or Hall non-contact detection principle, no mechanical friction between sensor and fan blades, no wear parts, requiring no maintenance under normal use with service life over 10 years, far superior to centrifugal mechanical overspeed switches.

    Fully sealed protection for harsh environments

    Control unit and sensors are all sealed inside the fan cover housing with protection grade IP65, dust-proof, moisture-proof and oil-proof, maintaining stable and reliable operation even in dusty and humid metallurgical and foundry workshops.

    Adjustable parameters with strong adaptability

    Overspeed trigger value can be flexibly set within 100%~150% of rated speed via buttons or software, compatible with lifting motors of different pole numbers and speeds, covering 0.5t~100t various electric hoists with extremely strong versatility.

    Specification

    Parameter0.5~5t10~20t32~50t80~100t
    Applicable Capacity0.5/1/2/3/5t10/16/20t32/50t80/100t
    Applicable Motor Power0.8~7.5kW13~18.5kW22~30kW37~45kW
    Applicable Fan Cover Dia.Φ150~Φ250mmΦ250~Φ350mmΦ350~Φ450mmΦ450~Φ550mm
    Sensor TypePhotoelectric / Hall type (optional)Same as leftSame as leftSame as left
    Rated Speed Range900~2800 rpm700~1400 rpm500~1000 rpm300~750 rpm
    Overspeed Trigger115%~130% of rated speed (adjustable)Same as leftSame as leftSame as left
    Response Time≤0.1s≤0.1s≤0.1s≤0.1s
    Output ContactRelay NO + NCSame as leftSame as leftSame as left
    Contact Capacity5A / 250VAC5A / 250VAC10A / 250VAC10A / 250VAC
    Alarm ModeAudible & visual alarmSame as leftSame as leftSame as left
    Power SupplyDC 24V / AC 220V (optional)Same as leftSame as leftSame as left
    Protection GradeIP65IP65IP65IP65

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