Multifunctional Travel Limiter

The multi-function travel limit switch is a safety protection device for lifting machinery used to limit lifting height and traveling stroke. Through a transmission mechanism driving the cam group to rotate, it triggers micro-switches at set positions to cut off the control circuit, achieving multi-point control such as upper limit, upper deceleration, lower deceleration and lower limit. Covering capacities from 0.5t to 100t, with 4~6 limit circuits and selectable transmission ratios from 1:15 to 1:480, widely compatible with various electric hoists and cranes.

Applicable Capacity
|
0.5t ~ 100t
Limit Circuits
|
4 ~ 6 /channels
Transmission Ratio
|
1:15 ~ 1:480(optional)
Repeat Positioning Accuracy
|
±1°

    Introduction

    The multi-function travel limit switch consists of a transmission mechanism, cam group, micro-switches and housing, installed at the hoisting drum shaft end or traveling mechanism drive shaft, rotating synchronously with the mechanism. Cam angles can be flexibly adjusted via screws or dials; each cam corresponds to one micro-switch, allowing separate setting of upper limit, upper deceleration, lower deceleration, lower limit and over-travel protection points. The product adopts a fully sealed cast aluminum housing with protection grade IP65; internal gears are quenched for wear resistance and durability. Some models integrate a rotary encoder, simultaneously outputting height pulse signals to achieve both limit and metering functions. Widely used in hoisting and traveling mechanism stroke protection of electric hoists, bridge cranes and gantry cranes, serving as one of the essential safety devices for lifting machinery.

    Our Advantage

    Flexible multi-point limit control

    Providing 4~6 independent limit circuits, allowing separate setting of upper limit, upper deceleration, lower deceleration, lower limit and over-travel protection, meeting full-stroke safety control needs of crane hoisting and traveling mechanisms.

    Selectable transmission ratio with strong adaptability

    Offering various transmission ratio specifications from 1:15 to 1:480, flexibly selectable according to drum diameter, lifting height and traveling stroke, ensuring limit adjustment range covers full stroke, compatible with 0.5t~100t various lifting equipment.

    Reliable and durable mechanical structure

    Adopting pure mechanical structure of gear transmission + cam-triggered micro-switches, with strong anti-interference, unaffected by electromagnetic radiation and voltage fluctuation; internal gears are quenched, with service life over 10 years.

    Easy adjustment with precise positioning

    Cam angles can be quickly adjusted via screws or dials without special tools, with repeat positioning accuracy ±1°; during debugging, each point can be precisely set, ensuring accurate and reliable limit positions and avoiding over-hoisting or over-travel accidents.

    Fully sealed protection for harsh environments

    Cast aluminum housing with fully sealed design and protection grade IP65, dust-proof, moisture-proof and oil-proof; internal components completely isolated from the outside, maintaining stable operation even in dusty and humid harsh environments such as metallurgy, foundry and ports.

    Specification

    Parameter0.5~5t10~20t32~50t80~100t
    Applicable Capacity0.5/1/2/3/5t10/16/20t32/50t80/100t
    Limit Circuits4 circuits (standard) / 6 circuits (optional)Same as leftSame as leftSame as left
    Transmission Ratio1:15 ~ 1:601:30 ~ 1:1201:60 ~ 1:2401:120 ~ 1:480
    Repeat Accuracy±1°±1°±1°±1°
    Input Speed≤1500 rpm≤1000 rpm≤600 rpm≤300 rpm
    Micro-switch RatingAC 380V / 5AAC 380V / 5AAC 380V / 10AAC 380V / 10A
    Contact Form1NO+1NC (per channel)Same as leftSame as leftSame as left
    Installationshaft connection / flange mountingSame as leftSame as leftSame as left
    Encoder Integrationoptional (100~1000ppr)Same as leftSame as leftSame as left
    Housing Materialcast aluminumSame as leftSame as leftSame as left
    Protection DegreeIP65IP65IP65IP65

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